Some months passed after the last Travelling Delights’ trip… Summer has gone and, at least theoretically, it has made the way for Autumn. From here to Christmas, it’s a short step: isn’t it the best moment to taste its flavors in advance? So here we are, ready to tell you the behind the scenes of Scaldaferro‘s torrone sweet (nougat), a one-of-a-kind product! Follow us and discover this wonder…
This time, more than ever, we delved into a small apart world, which smelled of honey and roasted almonds, where tradition and innovation walk hand in hand to create sweets… and it would be reductive to define them delicious.
But let’s start from the beginning: after our early arrival to the nougat factory, the very kind Urania welcomes us and diplomatically tells us that they were waiting for us at least an hour later… until that time, the nougat production won’t be starting.
Here we learn the first lesson: the long cooking times of this special product aren’t only bragged about, but they are strictly respected. Of course, of the ten hours of cooking needed, they can’t bypass one only because we arrived in advance.
The torrone sweet has its needs, and in this small company they are supported from first to last. Just think of this: Pietro, the member of Scaldaferro’s family who currently runs the company, moves to the plant and lives there for the whole production period – which means months – so that he can personally verify every single detail of it.
So his work starts every day around 3 a.m., measuring the temperature and humidity of the air, then preparing the mixtures that will fill the eight copper pots, one after the other. The machines, some of which come from the early years of ‘900, whip more or less 50 egg whites together with honey, confectioner’s sugar and Bourbon vanilla. Pietro supervises, changing the speed of the whisks or adjusting the heat of the pots, for the thirteen minutes of the whipping and the following hours of cooking.
At some point in the morning, the other employées of the small family company join him: there are three men who help preparing the mixtures, which is a job that needs physical strenght, and around ten women who – hear ye – make the final products by hand, shaping the nougat in wads, pinnacles or small cakes depending on the needs and giving life to unique creations, each of which is different from the others.
Just before the end of the cooking of the mixtures, which already have a strong personality thanks to the different kinds of honey in them, they add another handful of vanilla, then a waterfall of honey and sugar syrup, that will help the nougat crystallize at its best, and finally the almonds, which will be the 55% of the final product. These are roasted in advance and then kept in jute sacks, that allow them to perspire their humidity but maintain the heat – it’s important that, when they are added to the mixture, they are at its same temperature – so that the egg whites won’t un-whip.
After amalgamating the mixture so that it equally covers all the almonds, it is taken away in small amounts and shared among the women who work it when it still has a temperature of 60/65°C. The temperature is high and the hands are reddened, but there isn’t an alternative: if you leave the mixture out of the pot for just a few minutes, it completely solidifies and becomes useless.
The following step is the wrapping, which happens when the nougat is still warm in order to maintain its crispness, but not before a final check of the wads’ shape and of possible unexpected contents.
The raw materials used for this torrone sweet deserve a small but necessary parenthesis: Pietro himself tracks down the most unusual and rare kinds of honey, like the “mascena” rose or medlar honey, he chooses the best nuts, like the IGP Piedmont hazelnut or the DOP Bronte pistachio, and he matches them adding other excellent ingredients, in order to create the classic products and the limited editions.
All of them, it’s worth underlining it, are rigorously made without adding any chemical additive.
I don’t know how many of you have ever had the chance to see the production of nougat with their eyes, least of all of such a quality of torrone sweet: since we had this luck, we can testify that it’s pure poetry, a marvel for each of our five senses.
Sight could get lost for hours looking at the mixtures dancing in the machines or at the fingers running fast on the soft nougat.
Touch is amazed by the gummy texture of the mixture when it’s still raw and warm.
Smell gets inebriated by the sweet fragrances of honey, almonds and vanilla that fill every corner of the plant.
Hearing impatiently listens to the sound of the friable, just cracked nougat.
Taste enrapturedly welcomes the always different flavors – delicate or strong, floral or fruity, traditional or innovative – that this special creature can offer.
At this point, you can’t help but tasting Scaldaferro’s nougat: we’re sure that, among all its types, you’ll find the right one for you and you’ll never leave it again. Moreover, thinking about Christmas, these sweet creations could be the perfect gift for everyone… relatives, friends, fiancés, gluttons of every age and every need – consider that many of their products are also glutenfree, so suitable for celiac people too!
What are you waiting for, then? Step by La Delizia (in Russi, near Ravenna) to try this artisan marvel. Paola and her girls are waiting for you with lots of brand new Scaldaferro products!